Die Casting Services
FUMING delivers dependable, high-volume die casting for complex non-ferrous metal components. From 1,000 to 1,000,000+ units — precise, consistent, and cost-effective.
The Ideal Process for High-Volume Metal Parts
Die casting combines speed, precision, and repeatability that no other metal process can match at volume — fully automated, highly consistent, cost-efficient.
Highest Production Rates
Die casting delivers the fastest path from prototype to full production, with the highest output rates among traditional metal manufacturing processes.
Complex Geometries
Intricate shapes, thin walls down to 0.03 in., and tight tolerances achievable in a single shot — no secondary machining required for most features.
Consistently Identical Parts
Precision-engineered reusable molds produce thousands of dimensionally identical castings within specified tolerances, shot after shot.
Durable Metal Components
Parts are made from real metal — superior strength, dimensional stability, and durability compared to plastic injection-molded alternatives.
Cost-Effective at Volume
Reusable molds + automated production = low per-part costs at medium to high volumes. ROI improves dramatically above 1,000 units.
Excellent Surface Quality
As-cast surfaces suitable for anodizing, powder coating, or electroplating — eliminating extra finishing steps and cost.
3 Primary Material Families
Aluminum, zinc, and magnesium alloys — we stock the most common grades and can source specialty alloys on request.
Aluminum Die Casting
- Excellent strength-to-weight ratio
- Superior corrosion resistance
- High thermal & electrical conductivity
- Ideal for automotive, electronics, aerospace
Zinc Die Casting
- Denser — excellent impact strength & ductility
- Best for thin-wall & intricate features
- Chrome & nickel plating-ready surface
- Ideal for hardware, connectors, consumer goods
Magnesium Die Casting
- Lightest structural metal — 33% lighter than aluminum
- Excellent machinability after casting
- High strength-to-weight for structural parts
- Ideal for automotive, aerospace, handheld devices
Best for Medium-to-High Volume
Complex Metal Parts
Die casting is the fastest method for producing precise, non-ferrous metal components at scale. Because it uses reusable molds, it enables high-speed, fully-automated production with superior design flexibility.
- Your part needs complex geometry or thin walls
- You require 1,000+ units per run
- Aluminum, zinc, or magnesium is your material
- Consistent dimensional accuracy is critical
- You need low per-part cost at volume
- Surface finishing is part of the requirement
The FUMING Pressure Die Casting Process
The quality of your die casting depends entirely on tooling quality. Our mold-making capabilities are among the best in Asia — verified by our aerospace and automotive customers.
DFM Review
Comprehensive Design for Manufacturing review of your CAD files — draft angles, wall thickness, parting lines, and shrinkage.
Tooling Build
Multi-axis CNC machining of core and cavity. Precise heat treating to temper the mold for long service life.
Casting & QC
Rigorous process control during pressure die casting. Post-machining, finishing, and dimensional inspection.
Inspection & Ship
Parts professionally inspected and measured against your specifications before global shipment.
6 Surface Finishing Options
Post-processing and finishing are the final stage of precision die casting — eliminating imperfections, enhancing properties, and elevating cosmetic appearance.
As Cast
All materialsStandard finish with no secondary operations. Zinc and Al-Zn alloys maintain excellent corrosion resistance as-cast.
Powder Coating
Aluminum, ZincDry powder applied electrostatically. Uniform, durable coating concealing surface imperfections. Any RAL/Pantone color.
Anodizing
AluminumElectrochemical Al₂O₃ layer for aluminum die castings. High insulation, improved wear resistance, decorative finish.
Bead Blasting
Al, Zn, SteelCompressed air + glass beads for uniform matte surface preparation. Ideal before secondary coating.
Electroplating
All materialsChrome, nickel, gold, zinc plating for functional or decorative finish. Popular for automotive and consumer parts.
Brushing
Aluminum, ZincAbrasive belt linear grain pattern for aesthetic, satin finish on aluminum and zinc die cast surfaces.
Die Casting for Nearly Every Industry
FUMING collaborates with leading manufacturers across diverse sectors to meet growing demands and streamline supply chains.
Automotive
Engine brackets, transmission housings, EV battery covers, mirror frames
Electronics
Heat sinks, connector housings, RF shields, laptop frames
Aerospace
Structural brackets, avionics enclosures, lightweight structural parts
Medical
Device housings, surgical tool bodies, diagnostic equipment frames
Industrial
Pump bodies, valve housings, gearbox casings, tool parts
Consumer Products
Power tool housings, appliance parts, hardware, decorative items
Your Die Casting Order – 4 Simple Steps
From file upload to delivery — seamlessly managed
Upload CAD & Get Quote
Upload STEP/IGES/DXF files to our quoting engine. Our team reviews specs, lead time, and pricing.
Tooling & Die Build
High-quality die built using multi-axis CNC machining and precision heat treatment.
T1 Sample Approval
First article samples shot and shipped for your inspection. Full dimensional report provided.
Production & Delivery
Full-scale production with QC, finishing, and logistics. You retain tool ownership.
In-House Manufacturing
Strength You Can Trust
Unlike brokers and intermediaries, FUMING owns and operates its production facilities. This means direct quality control, faster turnaround, and consistent results — every time.
- In-house pressure die casting machines for aluminum, zinc, and magnesium alloys
- In-house tooling department: multi-axis CNC, EDM, and precision heat treatment
- Full DFM review and Moldflow simulation before tooling begins
- ISO 9001 certified with strict in-process quality control documentation
- CMM dimensional inspection and FAI reports for every new tool
- You retain full tool ownership — reorder anytime, no re-tooling fees
What Our Tooling Clients Say
Trusted by product teams from prototyping through mass production
"We needed 50,000 aluminum die cast housings with tight tolerances. FUMING delivered T1 samples in 3 weeks and hit production in week 6. Outstanding tooling quality."
"Excellent zinc die casting quality — the parts required minimal post-machining and the surface was perfect for chrome plating. Lead time and price were very competitive."
"Magnesium die casting for our EV components — lightest parts, great strength. FUMING handled DFM, tooling, and shipping end-to-end. We will scale production next quarter."
"High-precision aluminum die casting for our camera modules achieved ±0.01mm tolerance. FUMING’s quality control and CMM reports fully met our aerospace standards."
"Zinc die casting for our industrial valves delivered consistent results across 100,000+ units. The team’s DFM optimization reduced material waste by 25%."
"Magnesium die casting for our medical devices met strict biocompatibility requirements. FUMING’s cleanroom production and traceability were exceptional."
Trusted by teams at companies worldwide
Ready to Start Your
Manufacturing Project?
Upload your CAD files and get an accurate quote with DFM feedback within hours — not days. No obligation. NDA available.
- Instant DFM analysis on upload
- Accurate pricing within 2 hours
- Dedicated English-speaking engineer
- ISO 9001 quality guaranteed
- Worldwide shipping in 3–10 days
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